If it can be imagined, we can weave it.
Kashanian Exports possesses the infrastructure and master artisanship to produce every kind of handmade rug. Our diverse looms execute flawlessly across Hand-Knotted, Hand-Tufted, Dhurries, Flatweaves, Jute, Outdoor, Moroccan, Shaggy, and Leather rugs. No matter the technique, every piece must pass through our rigorous 9-step journey of creation.
The journey begins with sourcing only the most exceptional fibers. Whether it is resilient, lanolin-rich New Zealand wool, lustrous hand-spun viscose that mimics the sheen of silk, or pure mulberry silk, the raw materials are meticulously hand-selected. The texture must be flawless to ensure a tactile experience that feels exquisite underfoot.
Master dyers mix pigments in small batches, balancing tradition with precision. The yarn is pot-dyed to achieve rich, multi-dimensional hues with subtle variations (abrash) that define bespoke luxury. Following the wash, a rigorous post-dyeing inspection ensures that color consistency and material integrity meet strict haute-couture standards before a single thread touches the loom.
This is where vision becomes structure. Guided by intricate CAD blueprints, generational master artisans spend hundreds of hours hand-knitting or hand-tufting the design. Every movement is deliberate. Whether executing intricate Persian or Tibetan knots, or meticulously building varying pile heights, the artisans weave unparalleled density and structural depth into the canvas.
Once the weaving is complete, the rug is carefully liberated from the loom. It undergoes an immediate structural audit. Master craftsmen inspect the tension, uniformity, and foundation from edge to edge, ensuring the raw architecture of the piece is immaculate before moving to the refinement stages.
The rug is treated to a lavish wash using pure water and specialized techniques to cleanse the fibers, locking in the brilliant dyes and awakening the natural luster of the wool and viscose blend. Following the bath, the rug is gently put into precision block stretching—a slow, tension-controlled drying process that stabilizes the rug’s geometry to perfect mathematical dimensions.
For tufted masterpieces, a specialized structural backing is applied. Using premium, low-VOC latex and a protective layer of natural cotton or action backing, this step ensures the fibers are permanently locked in place. It gives the rug its signature weight, prevents slippage, and guarantees it will retain its shape for decades to come.
Next, the rug moves to the hands of the finishers, who act as sculptors. Using specialized shears, they level the pile to the exact millimeter (such as a plush, intentional 15mm depth). Artisans may then hand-carve and bevel the design lines, creating dramatic, three-dimensional relief patterns. Finally, the borders are hand-serged and edge-bound for a seamless, tailored finish.
Before a rug can be cleared for a luxury interior, it must pass a ruthless, multi-point final inspection. Every square inch is vetted under specialized lighting for pattern accuracy, pile consistency, color depth, and touch. Only when it is deemed utterly flawless is it granted its certificate of quality.
A luxury product demands a luxury arrival. The rug is carefully rolled, wrapped in breathable, heavy-duty, water-resistant protective shielding, and secured with export-grade packaging designed to withstand global transit. It leaves the facility prepared to grace the floors of elite residences, boutique hotels, or premium showrooms anywhere in the world.
Whether you require custom bespoke pieces, bulk wholesale, or dropshipping services.